Senin, 25 Mei 2015

Dewatering System


To ensure the absorber slurry density within design operation scope, the absorber gypsum slurry keeps discharging to gypsum dewatering system through gypsum bleed pump.

The gypsum dewatering system is for common use of the Phase II 3#, 4# boiler FGD device, gypsum dewatering system content is 150% under BMCR operation situation with coal type “C” and 100% under BMCR operation situation with coal type “E”. The gypsum dewatering applies secondary system. Gypsum slurry is discharged from the bleed pump into corresponding gypsum hydrocyclone for dewatering and concentration. Underflow with solid content of 40%-50% will enter by self weight into vacuum belt dewatering machine and be dewatered into gypsum byproduct with moisture content less than 10% and then enters into gypsum storage base by belt conveyor. Overflow with solid content of about 8.3% will enters into gypsum overflow buffer tank, part of which will be conveyed into wastewater hydrocyclone while most of which will enters into filtrate tank.

The wastewater underflow will enter into filtrate tank while overflow will enter into wastewater tank as FGD waste. Through the 2 waster water pump (one for use and one for standby), the wastewater will be conveyed into waste water system for handling.

A gypsum hydrocyclone contains 4 gypsum cyclone separators (3 for running and 1 for standby), the gypsum slurry enters into hydrocyclone distributor and is distributed to single cyclone separators, which will separate the solid and liquid in it with centrifugal effect.

Each absorber has 1 corresponding gypsum hydrocyclone. Underflow of the 2 gypsum hydrocyclone will join and be distributed to vacuum belt dewatering machine; overflow will join and enters into gypsum overflow buffer tank.

2 vacuum belt dewatering machine are set for each absorber of the 2 boilers. The output of each vacuum belt dewatering machine is 100% of the gypsum total production under BMCR operation situation with 1 boiler burning check coal. Each vacuum belt dewatering machine is set with 1 vacuum pump, 1 filter cloth wash tank and 2 (1 for use and 1 for standby) filter cloth wash pump.
One wastewater hydrocyclone is set.

Gypsum filter cake produced by 2 vacuum belt dewatering machines can fall into gypsum storage room with self-weight.


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